According to experts, value addition in clothing manufacturing is the value added to the garment during production. In simple terms, it’s what the production company adds to justify the price difference between the raw materials and the product. In practice, however, the term defines how a component adds to a product’s usefulness.

Value-added textiles are a growth sector in the Indian subcontinent. And manufacturers can add value to their products in the form of style or performance. Raw materials like cotton, jute, hemp, flax, and various synthetics are used to add value to textiles. Let’s walk you through the approaches.

How Can a Clothing Manufacturer Add Value?

Value addition in the textile industry occurs either through form or function. Here are the top five avenues for adding value to garments.

Function

Functional garments are explicitly designed to meet specific performance levels. The best examples are easy-care or wrinkle-free garments. The manufacturer uses precise finishing techniques to improve the product’s crease recovery and quick drying properties. As the demand for wrinkle-free apparel increases, manufacturers continue experimenting with new technology for enhanced utility and ease.

Performance

Clothing manufacturers add value to textiles with the help of intermediate products. For instance, compact yarns are often used to increase fabric tenacity and reduce hairiness or lint while washing. These properties add significant value to the garments down the production cycle. Improved yarn abrasion helps lower fabric defects while increasing production efficiency. High-quality yarns also improve piling behaviour and fabric strength.

Form

Stretchable yarns are used for manufacturing comfortable clothes for women. These adjust to body proportions offering a lean look. Hence, they are pretty popular among female buyers looking to enhance their physique. Clothing manufacturers use core elastomers while spinning yarns to produce stretchable fabrics. And it’s the preferred fabric for manufacturing women’s top and bottom wear.

Sustainability

Sustainable fabrics are the go-to material for clothing brands looking to enhance their image. The demand for sustainable fashion is rising, and a specific section of customers prefers sustainable clothing over fast fashion. The popularity of certified organic cotton is growing aggressively as elite brands switch to organic raw materials. Sustainability is an added value for a modern clothing manufacturer.

Service

Although intangible, customer service is essential to value addition in the textile industry. As shortening shelf life and eCommerce gain prominence, the demand for quick service is rising. Retailers must hence depend on wholesale garment vendors for prompt assistance. The fast fashion industry is strictly seasonal. Therefore, brands can suffer heavy losses due to production and supply chain delays. This is where immediate customer support enters the frame.

Why Must Clothing Manufacturers Add Value?

Modern customers don’t buy products only based on quality. They analyse multiple factors, like form, usability, fashion, longevity, etc., before buying clothes. As the fashion industry changes, clothing manufacturers must keep pace or risk losing the race for superiority. As globalisation takes over the planet, competition is getting tougher.

As consumers constantly look for better products, the vendors must adapt to modern technologies and meet new application standards to increase a product’s value. Modern garments are much more than simple clothes as they offer additional benefits like comfort, style, and performance.

Manufacturers must add value to each product to generate interest among the buyers if they want to improve revenue streams. This desire to improve profit margins forces fashion designers to think outside the box. And value addition is the most effective way to attract the buyers’ attention.

Change is the Only Constant

The fashion industry is constantly shifting focus on newer trends. And innovative clothing manufacturing techniques are the need of the hour. Hence, clothing manufacturers must evolve to stay relevant in this ever-changing market. Technology plays a vital role in the fashion industry. The demands vastly vary from trendy and casual wear to power wear, medical apparel, protective gear, and more.

The global textile industry must focus on reimagining the scope of business and adding value to products to attract customers in the future. Modern garments focus extensively on delivering additional benefits over quality. And a few examples include flexible, breathable, lightweight, water resistant, stain repellent, and thermally conductive textiles that are fit for various applications.

Examples of Value Addition in Clothing Manufacturing

These are the top examples of value addition in clothing manufacturing.

Self-Cleaning Fabrics

Textiles with a high density of minute surface protrusions work wonders for catching soil deposits, preventing stains from sticking to the fibres. As water rolls down the surface, it collects dust and debris. Modern self-cleaning fabrics use this technology. Several textile manufacturers offer self-cleaning yarns. These hydrophobic raw materials are popularly used for manufacturing sports and activewear.

UV Protected Fabrics

UV protective fabrics are dyed with a special coating to prevent the wearer from the sun’s harmful ultraviolet rays. Modern clothing manufacturing techniques use metal oxides as UV blocking agents to that effect. Zinc Oxide is the preferred agent for the job. It is cost-effective, readily available and lends antibacterial properties and whiteness to the finished product without affecting the wearer’s skin.

Anti-Microbial Fabrics

The inherent texture of organic fabrics has room for microorganisms to thrive. While chemical treatments and the substrate structure prevent an outright infestation, the process isn’t 100% effective. Modern clothing manufacturing techniques like spraying silver ions infused with fibre-reactive polymers greatly reduce microbial growth. It also safeguards textiles from stains, discolouration, and premature deterioration.

Laser Fading

Laser technology is commonly used for denim fading. The technique creates patterns like dots, lines, images, texts, and pictures on the garment. A mask is applied to the fabric before being sent off for laser fading. An expanding light beam passes through the mask to discolour the desired region. The duration of exposure determines the fade level. Laser fading doesn’t need water. It is environmentally and economically feasible compared to traditional denim washing techniques.

Ozone Fading

Ozone is perfect for introducing an anti-felting finish on woollen fabrics as it reacts with aromatic and aliphatic bonds. Polyester is more prone to ozone damage since its aromatic ring is easily oxidised. This is called ozone fading. Clothing manufacturers often use ozone oxidation softening agents like phenylenediamine to prevent ozone fading. However, ozone fading has its perks. Denim garments can be faded with ozone in a closed chamber instead of bleach.

Airo Finish

This modular finishing technique for polishing or discolouring a garment without affecting the material’s strength. Airo is a mechanical finish that efficiently substitutes enzyme finish quicker. Clothing manufacturers can offer diverse formal and casual finishes without affecting fabric strength. Airo can effectively produce several special finishes, like discolouration, smoothing, etc., on various fabrics.

Plasma Treatment

Low plasma can chemically alter the surface of fabrics, like polymer etching. Oligomers present on the fibre surfaces decompose in the presence of inert gas plasma. High plasma, on the other hand, is used to etch with a high index due to darker colouration. However, the latter needs a higher power output and a longer treatment duration.

Nano Finishes

This technology uses nano-sized particles of different chemicals for several unique finishes. For instance, manufacturers can offer antibacterial and aromatic finishes with the help of silver ions. Moreover, nano finishes increase the durability and water repellence of cotton, wool, silk, linen, and other natural fibres.

Fluorocarbon Finishes

With the help of fluorocarbon polymers, manufacturers can protect textile fabrics with an invisible shield. This layer repels dirt, water, snow, etc., and endows the fabric with a unique character. Fluorocarbon polymers differ from traditional polymers as they have perfluorinated side chains. This makes the textile water and abrasion-resistant. Common uses include mountaineering gear and sportswear.

Lisa Finish

This mechanical finish combines damping and Pitch finishes for a unique effect. This is a common finish for shirts and suits where the fabric is moistened before passing over soft nylon bristles and emery rollers for a distinct finish. The result is very different from a normal pitch finish.

Fragrance Finish

Certain micro-encapsulated formulations of rose, jasmine, lemon, peppermint, musk, etc., are applied to garments using binders for an aromatic finish. Fragrance finishing is new, and several companies are currently experimenting with the technology. Fabrics are also sprayed with a neutraliser to eliminate unpleasant odours.

Embossing

This is a popular mechanical finish used to manufacture designer clothes. Garments are designed with the help of two rollers with a specific engravement on one side and the corresponding cavity on the other. The passing fabric is engraved by the rollers with the help of heat. And the design is etched permanently on the fabric.

Footnote

As globalisation paves the way for competition, clothing manufacturers must upgrade their game to stay in the race for superiority. As a growing number of wholesale clothing vendors offer the trendiest garments, retailers will have a gala time finding what they need at the best prices. While additional competition is great for the market, clothing manufacturers must constantly adapt to the evolving demands or risk falling back.

50 States Apparel is an elite kids’ clothing manufacturer committed to adding value to your order. We are a full-service apparel production company specialising in childrenswear, from casuals and formals to daily wear, sleepwear, winter wear, summer wear, and everything in between. We are a custom clothing manufacturer and can bring your designs to life. Share your vision with our dedicated fashion designers and watch them bring your ideas to life.

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